AREA 1 

Process Digitalization

SCIENTIFIC LEAD

Prof. Dr. Georg Steinbichler, JKU, Linz

Prof. Dr. Zoltan Major, JKU, Linz

PARTNERS

Agrana, Axavia, Bilfinger, Covestro, Engel, Körber (Werum), FACC, Greiner, Leistritz, Patheon, Renolit

PROJECTS INSIDE THE AREA

  1. Multi-firm: 1.1: Smart Process Analysis and Control Technologies.

  2. Multi-firm: 1.2: Smart Continuous Production of Multi Layer and Multi Component Webs.

  3. Multi-firm: 1.3: Smart Discontinuous. Production of Fibre Reinforced Composite Structures.

  4. Multi-firm: 1.4: Smart Process Optimization and Digitalization.

  5. Multi-firm: 1.5: Smart Plasticizing.

  6. Strategic Project: 1.6: Measurement and Data Analyses Methods.

(c) JKU

TOPICS

Digitalization is the opportunity front of Europe, a once-in-a-generation chance to boost its position in the hyper-connected global marketplace. Data, software, robots, connected things and machines will power the new European digital economy in production systems. These are the main topics in chemical and physical processing systems where the projects of Area 1 are focusing on.

GOALS

  • Establish (generic) workflows for the development of static, dynamic and adaptive digital twins for process analysis, optimization and control.

  • Application specific modelling approaches (mechanistic, data-driven, hybrid) required for established digital twins at different scales from a single processing step to the whole production system.

  • Cloud service based approaches for digital twin development as well as deployment.

  • Useable digital twins for different processes: (bio-)chemical and polymer processing.

  • Dynamic evaluation and validation as well as demonstration of increased process and product quality stability by means of digital twins.

APPROACH

  • Application oriented bottom up design by consideration of industry and SME-requirements.

  • First principles modelling (mechanistic models) combined with data-driven approaches (like machine learning) yielding powerful hybrid approaches.

  • Comprehensive data collection and analytics integrating process / system wide data sources for knowledge discovery and model generation.

  • Novel machine learning approaches supporting mechanistic model generation as well as efficient model transfer between similar processes.

  • Leveraging and extending existing industrial IoT technologies provided by industrial partners.

  • Technology based smart living labs for evaluation and demonstration.

EXPECTED RESULTS

  • Improved quality assurance of processes and products enabled by digital twins.

  • Improved resource efficiency of processes by means of predictive maintenance enabled by digital twins.

  • Improved process efficiency. 

  • Prototypical implementation of digital twins for smart polymer production.

  • Prototypical implementation of digital twins for (bio-)chemical process monitoring and control.

  • Experimental evaluation and validation of developed models within pilot plants.

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